FACULTY OF ENGINEERINGDEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING


Courses given by the Department of Metallurgical and Materials Engineering


METE435 FOUNDRY LABORATORY I

Course Code: 5700435
METU Credit (Theoretical-Laboratory hours/week): 3(2-2)
ECTS Credit: 5.0
Language of Instruction: English
Level of Study: Undergraduate
Course Coordinator: Prof.Dr. ALİ KALKANLI
Offered Semester: Fall Semesters.

Course Objective

1.Design a simple thermal analysis tests by use of thermocouples and construct a phase diagram of a binary system, find the composition of an unknown alloy composition by using eutectic and liquidus temperatures. 2.Explain basic solidification mechanisms and differentiate solidification macrostructures of pure metals and binary nonferrous alloys. 3.Explain the white and gray solidification of cast irons and eutectic modification of Al-Si alloys in terms of solidification mechanisms and solidification microstructures. 4.Describe the conditions in the production of gray, white and nodular cast irons. 5.Explain the effect of inoculation, superheat and undercooling on the micro and macrostructures and mechanical properties interpretation of the cooling curves by using DT values of the curves after and before inoculation with FeSi based inoculants. 6.Describe the conditions to control the final microstructure and mechanical properties in centrifugal casting of metal parts.

Course Content

Thermal analysis, heating and cooling curves of alloys and pure metals, principles of temperature measurements, macroexamination of cast-ingot structures, growth of solid grains in pure metals and alloys. Production of nodular cast iron, magnesium addition and innoculation. Chill testing of cast iron.

Learning Outcomes

Students apply techniques for foundry practice.